1. Install and debug. Before debugging, read the instructions carefully and prepare the tools to be used.
2. After installation of the bottling machine, bottle washing machine, and bottle rinsing machine, the bottling track and the bottle connecting plate are adjusted to the level, the liquid storage tank is filled with materials, and all electrical switches are in the off position.
3. The filling container is inserted into the tooling box and connected to an external power source. The power socket must be a tripod socket with a reliable grounding wire to prevent leakage and impact from the chassis. If the machine's power switch is turned on, the power indicator lights up.
4. The filling frame is supported by the support plate, and the positioning sleeve on the filling head is pushed upward with the finger. The positioning sleeve should be able to move up and down flexibly, and the filling needle can be exposed or returned without obstruction.
5. The switch under the storage tank is set in the open position so that the material can flow into the total metering pump. According to the total filling volume of each container, adjust the screw on the crank. Rotate the knob of the filling speed adjustment board about 20 degrees, and set the switch on the filling speed adjustment board to the open position.
6. When the liquid flowing out of the filling head is the set amount, tighten the liquid volume fine-tuning nut, cover the shell of the filling head, and loosen the supporting plate of the filling rack.
The inaccurate filling volume of the granule filling machine is generally caused by dripping or bubbles. The main reasons for the dripping and bubbles and the countermeasures are as follows:
1. Non-metallic materials are not selected for the sterilization equipment. When sterilizing, the pump rod is in contact with metal materials, and metal materials are stuck on the pump rod, which will easily cause the pump rod to wear out, poor air tightness, and bubbles during the filling process.
Solution: Try to use sterilization equipment as much as possible.
2. The installation position of the liquid storage tank, the dispenser, the ceramic pump and the needle holder. The installation position of the buffer tank is too large relative to the installation position of the ceramic pump. The ceramic pump is subjected to too much pressure from the liquid medicine, which may easily lead to needle filling. Dripping.
Solution: try to reduce the height difference of the installation position of each component, if it cannot be reduced, add a buffer device between the buffer tank and the pump.